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Rockwool External Wall DD Slab

Dual Density Rockwool Insulation for External Walls

Rockwool External Wall Dual Density Slab

A non-combustible Rockwool insulation slab developed for external wall insulation systems. This dual density stone wool board provides a dense outer face for base coat application while preventing overdriven fixings, and its breathable open-cell structure allows water vapour to pass freely through the construction.

Classification Euroclass A1 Non-Combustible EN 13501-1 Stone Wool EWI Systems
Material Stone Wool
Fire Class A1 Non-Comb.
Thermal λ 0.036–0.038 W/mK
Construction Dual Density
Application External Walls
Overview

Dual density non-combustible insulation for EWI systems

Rockwool External Wall DD (Dual Density) Slab is a stone wool insulation slab — a type of Rockwool insulation — developed for use in external wall insulation systems. Manufactured using a dual density process, the outer layer of the slab has a higher density than the body of the board — providing a solid face for base coat application and helping to prevent overdriven mechanical fixings, while the more resilient underside accommodates minor unevenness in the substrate. The breathable open-cell structure allows water vapour to pass freely through the construction.

Rockwool stone wool is manufactured from volcanic basalt rock, melted in a cupola furnace at temperatures of up to 1,500°C and spun into fine strands. As a material it is non-combustible and achieves the highest Euroclass A1 reaction-to-fire classification to BS EN 13501-1 — meaning it does not burn and will not contribute to any stage of a fire.

When slabs are tightly butted, adjacent boards effectively "knit" together to form a continuous insulating layer, reducing the heat losses that would otherwise occur through gaps between boards.

The Basics

What is Rockwool insulation?

Rockwool insulation — also written rock wool, and more formally known as stone wool or mineral wool — is a mineral fibre insulation made from volcanic basalt rock. The rock is melted at temperatures of up to 1,500°C and spun into fine fibres, which are then bound and formed into rigid or semi-rigid slabs.

As an insulation material, Rockwool offers a combination of properties that make it particularly well suited to external wall insulation: it is non-combustible with the highest Euroclass A1 fire rating, it is breathable so it allows moisture vapour to escape rather than trapping it, it is water repellent, and it provides excellent thermal and acoustic performance. Because it is made from rock, it does not rot, degrade or settle over time.

For external walls, Rockwool external wall insulation is typically installed as part of a complete EWI system — the insulation slab is fixed to the wall, then finished with a reinforced base coat and a render or brick slip finish to weatherproof and protect it.

Key Benefits

Why specify stone wool

Non-Combustible

Euroclass A1 reaction to fire — stone wool does not burn, withstands high temperatures and emits negligible smoke and fumes in the event of a fire.

Dense Outer Surface

A solid, dense outer face provides a sound base for base coat application and helps prevent fixings being overdriven into the slab.

Continuous Insulating Layer

When tightly butted, adjacent slabs knit together to form a continuous layer, reducing heat loss through gaps between boards.

Water Repellent

Treated to repel water — should moisture reach the slab it sheds rather than absorbs, protecting long-term thermal performance.

Breathable

The open-cell structure allows water vapour to pass through, with a vapour resistance similar to that of still air, while water-repellent fibres resist water ingress.

Acoustic Performance

Test evidence demonstrates an improvement to the weighted sound reduction (Rw) of up to 8 dB, substrate-dependent.

Dimensionally Stable

Holds its shape and density over time — it will not slump or compact in the wall the way some lower-density insulants can.

Sustainable Composition

Manufactured from naturally occurring basalt rock and recycled content, with a long, maintenance-free service life.

Straightforward to Install

Semi-rigid and cut cleanly with a serrated blade for a snug fit — no adhesive tapes, staples or nails required to position the board.

Where It's Used

Applications

Rockwool External Wall DD Slab is developed for use as the insulation layer within external wall insulation systems, where its dense outer face provides a sound base for the base coat.

External wall insulation systems
Masonry and solid wall substrates
Render-finished facades
Projects requiring non-combustible insulation
Buildings over 11 metres (subject to system specification)
Fire Classification
Stone wool is classified Euroclass A1 to BS EN 13501-1. The overall fire classification of a completed EWI system depends on all components combined — contact our technical team to confirm the system-level classification for your project.
Performance

What it delivers

Thermal. A low thermal conductivity (typically 0.036–0.038 W/mK depending on slab) delivers efficient heat retention, helping walls achieve target U-values and reducing heating demand.

Fire. As a non-combustible A1 material, stone wool can be used as the insulant in EWI systems specified for buildings of all heights, including those over 11 metres where Regulation 7(2) applies.

Moisture & durability. Water-repellent and dimensionally stable, the slab maintains its thermal and acoustic performance over a long service life without degrading or compacting.

Technical Data

Specification

Indicative technical data for Rockwool External Wall DD Slab. Always refer to the current manufacturer data sheet for full specification, available thicknesses and design values.

Material Stone Wool (Rock Mineral Fibre)
Construction Dual Density
Reaction to Fire Euroclass A1
Fire Standard BS EN 13501-1
Thermal Conductivity 0.036–0.038 W/mK
Water Repellency Water Repellent Fibres
Vapour Resistance Similar to Still Air
Acoustic (Rw) Up to 8 dB Improvement
Raw Material Volcanic Basalt Rock
Installation

Working with the slab

Rockwool External Wall DD Slab is semi-rigid and designed for straightforward handling on site. The dense outer face provides a sound base for base coat application and helps prevent fixings being overdriven.

Always install in accordance with the specified EWI system build-up and the manufacturer's current installation guidance.

1
Cut to fit. Cut cleanly with a serrated insulation knife for a close fit against adjacent boards and around openings.
2
Butt slabs tightly. Fit adjacent slabs tightly together so the boards knit into a continuous insulating layer with no gaps.
3
Fix to the substrate. Fix using bedding adhesive and mechanical fixings as required by the system specification and project wind load design.
4
Apply the base coat. Apply the reinforced base coat onto the dense outer face, with mesh and finish to the specified Licata system.
Suitable For

Used across every building type

Domestic

Improves energy efficiency, reduces noise and enhances fire safety in homes and residential developments.

Commercial

Reliable thermal insulation, fire resistance and acoustic control for offices, hotels and retail.

Industrial

Withstands high temperatures, providing robust protection in warehousing and manufacturing facilities.

Healthcare & Education

Specified where fire safety, acoustic comfort and durability are critical — including schools and care settings.

Need Rockwool insulation for your project?

Rockwool external wall insulation stocked across our six UK branches. Speak to our team about availability, thicknesses, pricing and the right EWI system for your specification.